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EJAM7-3NT72 A New Mechanical Condition-based Maintenance Technology Using Instrumented Indentation Technique
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JSM
Contacts
(EJAM): ejam@jsm.or.jp
(JSM): secretariat@jsm.or.jp
HP: http://www.jsm.or.jp
(in English)

 
Vol.1 No.1 ← GA 5 - AP 6 - 7 - NT 7 - 7(1) - 7(2) - 8 - 9Vol.1No.3
Vol.1, No.2, NT7(1) EJAM (1-2-NT7(1)) - The Water Jet Peening for Reactor Internals Technology for Preventing Stress Corrosion Cracking by Using Cavitations

The Water Jet Peening for Reactor Internals
Technology for Preventing Stress Corrosion Cracking by Using Cavitations

 
Hitachi-GE Nuclear Energy, Ltd.
 

KEYWORDS:
water jet, peening, stress improvement, SCC, reactor internals

 
1. Technical summary
 
Classification
(I: Inspection, II: Repair, III: Replacement, IV: Preventive Maintenance, V: Others)
 

When highly pressurized water is injected into water through a nozzle, the high-speed water jet generates cavitations. The intensive pressure wave at collapsing of cavitations, generates compressive stress on surrounding metal surface, which is effective for preventing stress corrosion cracking (SCC).

2. Scope

(1) Components
Reactor internals of BWR and PWR
Core shroud, shroud support, control rod drive (CRD) housing and stub-tube for example.

(2) Materials
Both base metal and weld of austenitic stainless steel / nickel-based alloy

(3) Condition
This method can be applied to components under water.
EJAM1-2-NT7(1)-Fig.1_Water_jet_peening_to_the_BWR_reactor_internal
Fig.1 Water jet peening to the BWR reactor internal
3. Features

Features are

(1)In the optimum condition, the WJP improves stress condition on a metal surface in a wide and deep area with only one or a few travel paths as shown in Figure 2.

EJAM1-2-NT7(1)-Fig.2_Typical_stress_relief_profile_after_the_WJP
Fig. 2 Typical stress relief profile after the WJP
 

(2)Since only water is used for treatment, no foreign material is delivered into the reactor and no heat influence is developed to the materials.

EJAM1-2-NT7(1)-Fig.3_Typical_WJP_system_configuration_in_BWR

(3)As WJP tooling (Figure 3 Typical WJP system configuration in BWR) has a simple water transfer line, the WJP is easily implemented with equipment that can be controlled simply. This simple structure contributes short period of application in actual plants and robust schedule management.

Fig.3 Typical WJP system configuration in BWR

(4)As process parameters can cover a wide range, the WJP is applicable to complicated/narrow structures (See Figure 4 (a)-(d) below) and has robust execution characteristics.

Fig.4
(figure show as mouseover headlings below)
(a) Effect at corner portion
(b) Effect on pipe inner surface
(c) Effect on pipe outer surface
(d) Effect on 3D shaped surface

figure4
Fig. 4(a), (b), (c) and (d)
4. Examples of Application

Reactor vessel head of Ohi nuclear power plant No.3 in 2004

EJAM1-2-NT7(1)-Fig.5_WJP_experiences_in_BWR
Fig. 5 WJP experiences in BWR
 
5. Reference

Guideline for Preventive Maintenance Method “Peening Method”, JANTI-VIP-03-rev.2, JANTI (Japan Nuclear Technology Institute) (in Japanese)

 
6. Contact
Japan Society of Maintenology (ejam@jsm.or.jp)