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Vol.1, No.4, NT18 EJAM (1-4-NT18) - Actual Stress and Thickness Measurement for Steel Pipes Using Electro-magnetic Acoustic Transducer

Actual Stress and Thickness Measurement for Steel Pipes Using Electro-magnetic Acoustic Transducer

 
Nichizo Tech Inc. and Osaka University
 

KEYWORDS:
Actual Stress, Electro-Magnetic Acoustic Method, Resonance Spectrum, Acousto-Elasticity, Steel Pipe

 
1. Technical summary
 
Classification
(I: Inspection, II: Repair, III: Replacement, IV: Preventive Maintenance, V: Others)
 

Actual stress and thickness for steel pipes are obtained at the same time without peering coat of paint by using measurement values from a newly-developed electro-magnetic acoustic transducer. This method has already applied to steel construction industries.

(1) High-precision wave velocity measurements by the resonance spectrum
・Burst waves with sufficient cycles
・Interference of transmitted waves and reflected waves

EJAM1-4NT18-Fig.1_Resonance_Spectrum
Time area
EJAM1-4NT18-Fig.1_Resonance_Spectrum
Frequency area
Fig.1 Resonance Spectrum
 
 
EJAM1-4NT18-Fig.2_Electro-magnetic_acoustic_transducer
 
Fig.2 Electro-magnetic acoustic transducer
 
 

(2) Investigation of acousto-elastic stress measurement by the loading experiment

EJAM1-4NT18-Fig.3_Loading_experiment_of_steel_pipe
 
Fig.3 Loading experiment of steel pipe
 
EJAM1-4NT18-Fig.4_Comparison_of_measurement_stress_by_strain_gauge_and_acousto-elasticity
 
Fig.4 Comparison of measurement stress by strain gauge and acousto-elasticity
 
2. Scope

(1) Components
Various pipes in nuclear power plant and other industries

(2) Materials
Steel pipes

 
3. Features

(1) Actual stress and thickness for steel pipes are obtained at the same time without peering coat of paint by using an electro-magnetic acoustic transducer (EMAT). High-precision wave velocity measurements by the resonance spectrum are possible for each pipe material and an appropriate calibration of wave velocity before stress and thickness measurements is necessary.

(2) Measurement type is as follows:

a) actual stress and thickness measurements at the same time
b) thickness measurement only
(3) Principles of thickness measurement
Resonance formula for thickness measurement is;
fn=nV/2d
where, fn: frequency,V: wave velocity,d: thickness,n: order of resonant modes. Wave velocity is determined by using test piece for calibration. When actual stress measurement is needed, wave velocity along principle stress direction is measured and actual stress is obtained from acoustic birefringence by using a relation of acousto-elasticity, because acoustic birefringence does not affect thickness.

(4) This method is possible to measure whole actual stress in a structural component, including dead-load and restraint stress under various boundary conditions. Elastic-plastic stress would be measured by this method in the future.

 
4. Examples of Application
This technique has been applied to stress measurement of various steel pipes in Japan. For example, differential settlement of a buried steel pipe was carried out.
EJAM1-4NT18-Fig.5_Measurement_of_the_buried_steel_pipe
Fig.5 Measurement of the buried steel pipe (Location at 306.8 degree is measured because weld seam is located on the longitudinal line at 315 degree.)
EJAM1-4NT18-Fig.6_Distribution_of_axial_stress_at_each_angle
Fig.6 Distribution of axial stress at each angle
This method has a merit to apply to various support structures and pipings at outdoors in nuclear power plants, because hybrid measurement of thickness and actual stress is possible with paint coating of structures.  Evaluation of actual stress change due to wall thinning or crack propagation and the measured hybrid information is expected to use for an appropriate and rational standard of maintenance in the future.
 
5. Reference
[1] K. Mitani, M. Mochizuki and M. Toyoda, “Study on Thickness and Actual Stress Measurement of Steel Structures Using Electromagnetic Acoustic Transducer,” Proceedings of the 2007 ASME Pressure Vessels and Piping Conference, San Antonio, USA, PVP2007-26460 (2007).
[2] K. Mitani, M. Mochizuki and M. Toyoda, “Hybrid Inspection of Thickness and Stress Conditions in Piping,” Proceedings of Joint Meeting on Inspection, Evaluation and Maintenance, (in Japanese), Tokyo, Japan, pp. 45-48 (2008).
 
6. Contact
Japan Society of Maintenology (ejam@jsm.or.jp)